BMW Interior Manufacturing

  • Improved profit and loss operating margin to $1.8M/month.
  • Improved Operating Margin to 23% operating in less than 2 years.
  • Enhanced inventory turns from 2 to 15 within an 18-month period.
  • Reduced tool change time from 120 minutes to 18 minutes.
  • Increased actual production uptime on capital equipment by 20%.
  • Improved plant space by 35% equating $500/sq foot to $875/sq foot.
  • Implemented World Class 5s visual management system.