Gear Box Manufacturing

  •  Reduced plant space utilization by 20% through live build to order production system
  • Introduced Kan-Ban process controls on all 5 axis gear box machined components
  • Introduced one piece flow for each work center reducing direct labor by 30%
  • Implemented value stream mapping to all work centers increasing throughput by 80%
  • Reduced direct labor by 25% through standardized controls and work centers
  • Optimized automotive clutch work center by utilizing VSM and Poke-Yoke tools
  • Achieved highest quality award from Chrysler as a result of having Zero PPM, 4 years straight
  • Implemented World Class 6s Program for all manufacturing sites in the U.S. and Mexico