Automotive Transmission Manufacturing

  • Increased Sales volume by 300%
  • Increased Manufacturing throughput by 60% using Lean Mfg Techniques
  • Secured large business accounts such as AutoZone, Advanced, Transtar, NAPA and LKQ
  • Reduced Transmission finished goods inventory from 1.1M to 400K
  • Introduced Kan-Ban process controls on all raw materials
  • Introduced Standardized Work Centers for all transmission lines
  • Reduced direct labor by 55% through optimizing process controls
  • Implemented value stream mapping on all custom designed production cells
  • Improved Warranty Quality from 28% to 6% utilizing PDCA techniques
  • Reduced plant space utilization by 20% through live broadcast build to order system
  • Implemented World Class 6S Program for All manufacturing sites and restocking locations.